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selection of connectors for the non-automotive transportation market 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:09 page 1
2 fci, setting the standard for connectors with operations in 34 countries and sales of 1.3 billion euros in 2007, fci is a leading manufacturer of connectors. our 14,200 employees are committed to providing customers with high-quality, innovative products for a wide range of consumer and industrial applications. fci full range of interconnect solutions provides robust, reliable solutions with applications beyond the traditional passenger car market such as trucks, busses, construction vehicles, agricultural vehicles, motorbikes, fci provides a complete range of connectors customized for harsh environment and on-board electronics and designs solutions that withstand the vibrations and shocks encountered in these specific applications. in our engineering competence centers, we have dedicated engineers who - in a combined effort - develop interconnect solutions specially adapted to your needs and requirements. drive safely with fci robust and reliable connectors this document is non-contractual and is for information purposes only. the supply of some products displayed in this brochure might be limited to some customers. for more information, please contact your local sales office. .ocb. ftu knprmtn hlvsnwf.ocb. ftuknprmtnhlvsnwb,-a,-d.-f-eilonf
3 www.fci.com fci is a world leader in providing cost-effective and innovative wire to wire, wire to device, wire to circuit board, board to board and wire to board and i/o connectors covering applications such as engine compartment, body, chassis, cockpit and multimedia. www.fci.com/nat consult our dedicated on-line motorized vehicle market section. find your interconnect solution using our interactive catalog for : trucks busses agricultural construction enter the part reference in fci website to see full datasheet & drawing for that part 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:09 page 3
contents 4 wire to wire connectors 1 sealed connectors sicma mini sealed connectors ............................................................ ............. ............. .............................................. 5 apex 2.8 mm sealed connectors ...................................................... ............. ............. ............................................ 6 apex 150 sealed connectors ............................................................ ............. ............. ............................................ 7 sicma panel through sealed connectors ......................................................... ............. .............................................. 8 2 unsealed connectors mcs connectors ................................................................................................................................... ............................ 9 wire to circuit board connectors product offering ...................................................................................... ............. ............. ............................................ 10 wire to device connectors power distribution components pcb fuse holders .................................................................................................................................... .......................... 11 relay holders ........................................................................................ ............. ............. ............................................ 12 sensor connectors ............................................................................................................... ............................................ 13 lighting connectors ............................................................................................. .............................................................. 14 board to board/wire to board connectors 2.00 mm - 2.54 mm board to board and wire to board connectors ..................................................................... ... 15-16 0.8 mm / 1.0 mm board-stacking connectors ....................................................................................................... ......... 17 0.5 mm / 2.54 mm ffc - fpc connectors ............................................................................................................. ......... 18 floating board to board connectors ...................................................................................................................... ........ 19 i/o connectors smart card / usb / flash memory solutions .......................................................................................................... ........ 20 chassis body engine cockpit multimedia 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:09 page 4
wire to wire connectors 5 sicma mini sealed connectors 6 ways number of ways 2 ways 3 ways 4 ways 5 ways 6 ways 24 ways hybrid sealing protection ip 68 sicma 1.5 mm 234564 18 terminals sicma 2.8 mm -26 temperature range -40c to +125c terminal retention force > 100 n > 65 n terminal insertion force < 15 n connector mating force < 80 n number of mechanical coding female housings 98 3 male housings 76 3 part references female housings 211pc022s0049 211pc032s0049 211pc042s4021 211pc052s0081 211pc062s5049 211pc069s0049 211pc249s0033 male housings 211pl022s0049 211pl032s0049 211pl042s0011 211pl052s0049 211pl062s5049 211pl069s0049 211pl249s0033 features the most up-to-date reduced size (3.33 mm pitch) sealed connector family housings suitable for wires from 0.5 mm 2 (20 awg) up-to 2 mm 2 (14 awg) housings accepting terminals carrying up-to 19 a at 23c high sealing performance ensured by a rear mat-seal and a front interfacial seal easy and quick connection system with go-no-go locking principle and male terminal guiding system user friendly with integrated secondary lock device allowing for detection of unseated terminal technical characteristics part references 211pc022s0 0 49 stands for 2 ways female black color coding other color codings available, please check our website for terminals, please check following web link www.fci.com/1.5sicmaterminals www.fci.com/2.8sicmaterminals 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:09 page 5
wire to wire connectors 6 apex 2.8 mm sealed connectors number of ways 2 ways 3 ways 4 ways 6 ways 10 ways 14 ways sealing protection ip 68 terminals apex 2.8 mm 2346 10 14 temperature range -40c to +150c -40c to +125c terminal retention force > 90 n terminal insertion force < 30 n connector mating force < 75 n < 90 n < 120 n < 142 n number of mechanical coding female housings 474 male housings 2(4) 4 4(1) 4 part references female housings 54mv0206 54mv0308 54mv0409 54mv0608 54mv1009 54mv1411 male housings 54mv0210 54mv0312 54mv0413 54mv0612 54mv1016 54mv1415 features the most ruggedized sealed connector family withstanding severe environmental conditions housings suitable for wires from 0.35 mm 2 (22 awg) up-to 4 mm 2 (10 awg) and carrying up-to 40 a at 23 c mid size housings (5.25 mm pitch - 6.40 mm rows) high sealing performance ensured by a rear mat-seal and a front interfacial seal easy and quick connection system 100% safe connection system with integrated connector position assurance (cpa) system user friendly with integrated secondary lock device allowing for detection of unseated terminal technical characteristics part references 54mv0206 stands for 2 ways female black color coding, key coding a other color codings available, please check our website for terminals, please check following web link www.fci.com/2.8apexterminals (x) capability 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:09 page 6
wire to wire connectors 7 number of ways 10 ways 14 ways 16 ways terminal size 1.5 mm 10x1.5 + 4x2.8 mm 1.5 mm sealing protection ip 68 temperature range -40c to +125c terminal retention force > 90 n terminal insertion force < 30 n connector mating force < 75 n number of mechanical coding female housings 48 4 male housings 48 4 part references female housings 54vm1030/54vm1030n 55vm1400/55vm1400n 54vm1630/54vm1630n male housings 54vm1000 54vm1400 54vm1600 features the most ruggedized sealed family withstanding severe environmental conditions housings suitable for wires from 0.35 mm 2 (22 awg) up-to 1.0 mm 2 (16 awg) and carrying up-to 25 a at 23c mid size housings (3.5 mm pitch) high sealing performance ensured by rear mat-seals and by a front interfacial seal easy and quick connection system with cpa locking principle and male terminal guiding system user friendly with integrated secondary lock device allowing detection of unseated terminal technical characteristics part references apex 150 sealed connectors 54mv1000 stands for 10 way male black color coding other color codings available, please check our website for terminals, please check following web link www.fci.com/apex150terminals 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:09 page 7
8 wire to wire connectors sicma panel through sealed connectors technical characteristics number of ways 14 ways 16 ways 24 ways 34 ways 50 ways sealing protection ip 67 ip 68 ip 67 ip 64 terminals sicma 1.5 mm 10 16 18 30 50 sicma 2.8 mm 4-64- temperature range -40c to +125c terminal retention force sicma 1.5 mm > 60 n > 80 n sicma 2.8 mm > 75 n terminal insertion force sicma 1.5 mm < 12 n sicma 2.8 mm < 17 n connector mating force < 70 n < 90 n part references female housings dtbfhpe14bksv sicfhpe16bksv 211pc249s0031 211pc349s0033* dtb50gmfh* male housings dtbmhpe14bksv sicmhpe16bksv hccmhpe24bkafsv 211pl349s0033* dtb50gmmh* features high density connectors particularly suitable for door to body or engine to cockpit connections suitable for a combination of low and medium current applications mating assistance system with slider to minimize mating force and allowing blind mating male terminals can be protected from hazardous damage thanks to a front grid protection part references * other color codings available, please check our website for terminals, please check following web link www.fci.com/sicma1.5terminals www.fci.com/sicma2.8terminals 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:09 page 8
9 wire to wire connectors mcs unsealed connectors technical characteristics part references number of ways with mcs 1 way 2 ways 3 ways 4 ways 6 ways 8 ways 10 ways 12 ways 14 ways 18 ways 20 ways 1.8 mm terminals temperature range -30c to +105c terminal retention force > 80 n terminal insertion force < 10 n connector mating force < 35 n < 65 n < 120 n female 1 3213214123 n umber of mechanical housings coding male 1 2202213123 housings fe male mchfhpe01bk mchfhpexxyy part references housings male mchmhpe01bk mchmhpexxyy / mchmhpexxyy housings features the most commonly used unsealed connector family housings suitable for wires from 0.35 mm 2 up-to 1.5 mm 2 and carrying up-to14 a at 23c the most cost effective solution for unsealed applications user friendly with integrated secondary lock device allowing for detection of unseated terminal easy and quick connection system with latching locking principle xx stands for number of ways yy stands for color coding example : mchfhbe 02wh stands for 2 ways female white color coding other color codings available, please check our website for terminals, please check following web link www.fci.com/1.8mcsterminals 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:09 page 9
wire to circuit board connectors 10 technical characteristics part references number of ways 6 ways mini sealed 8 & 16 ways dcs-2 24 ways sicma 56 ways sicma 90 ways sicma number of rows 12323 pitch between rows -- 5 mm 6 mm 6 mm sealing protection ip 68 - ip 68 1.5 mm sicma terminal 4- 18 56 90 1.5 mm sicma terminal pitch 3.33 mm - 3.33 mm 2.8 mm terminal 2 (sicma) 8/16 (dcs) 6 (sicma) 2.8 mm terminal pitch 5 mm 4.15 mm temperature range -40c to + 105c -40c to + 125c male orientation to pcb 90c 180 90 & 180 90 90 &180 female 211pc069s0049 consult us 211pc249s0033* 211pc562s0009 211pc902s0009 part references housings male 211pl902y0008 (180) 211pl069l0084 consult us hccphpe24bka90f* 211pl562l0011 ppi0001336 (90) housings features female housings and their mating male housings for pcb mount high sealing performance ensured by a rear mat-seal and a front interfacial seal mating assistance system with slider to minimize mating force and allowing blind mating user friendly with integrated secondary lock device allowing for detection of unseated terminals 211pc249s 0 033 stands for 24 ways female black color coding * other color codings available, please check our website for terminals, please check following web link www.fci.com/1.5sicmaterminals www.fci.com/2.8sicmaterminals www.fci.com/2.8dcsterminals 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:09 page 10
wire to device connectors power distribution components pcb fuse holders 11 features block of ato fuse holders from 1 to 40 a connectors suitable for unsealed environment connectors suitable for pcb soldering process technical characteristics part references number of ways relay 35 a mini relay relay 9 ways temperature range -30c to +105c part references fec014tsp2 fec005bktv1 sh100bk0900t part references fec011t fec111t technical characteristics part references number of ways 3 fuses 5 fuses temperature range -30c to +105c for more details, please contact us 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:09 page 11
wire to device connectors 12 power distribution components relay holders technical characteristics number of ways 4 ways 8 ways 5 ways 13 ways sealing protection ip67 -- terminal size (mm) 6.35 9.5 2.8 6.35 9.5 6.35 6.35 8 number of dcs terminals 22422 5 11 2 temperature range -40c to +85c -40c to +120c -40c to +85c terminal retention force > 200 n > 180 n > 80 n > 100 n terminal insertion force < 17 n < 32 n < 20 n < 15 n < 20n connector mating force < 100 n < 160 n < 100 n part references 60434502 60431011 60430601 230bf139s0002 features sealed and unsealed relay holders multi-relay is a 3 relays holder proctected by 4 maxifuses suitable for applications requesting up-to 28 a (2.8 mm terminal), and/or 50 a (6.3 mm terminal) and/or 75 a (9.5 mm terminal) unseated terminal detected by front grid leg relay holders for 35, 25 a relays part references for more details, please contact us for terminals, please check following web link www.fci.com/2.8dcsterminals www.fci.com/6.3dcsterminals www.fci.com/9.5dcsterminals 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:10 page 12
wire to device connectors power distribution components sensor connectors technical characteristics number of ways 2 ways 3 ways 4 ways 5 ways 7 ways sealing protection ip 67 terminal dcs-1 2.8 mm 23457 temperature range - 40c to +125c -40c to +120c terminal retention force > 80 n terminal insertion force < 20 n connector mating force < 50 n < 90 n number of codings 94312 part references 240pc02s1004 240pc03s0005 240pc04s0007 60400401 60400551 features sealed connectors for sensors or integrated housing suitable for application requesting mid-power up-to 28 a at 23c high level of sealing with single wire seals and flat seal unseated terminal detected by front grid part references 13 240pc03s 0 004 stands for 3 ways black color coding other color codings or part numbers available, please check our website or consult us 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:10 page 13
wire to device connectors 14 lighting connectors (pg18.5, pgj19, pg20, h3, h4) features pgj 19 ip69k high pressure spray protected additional terminal locking device on front part of the housing terminal position assurance (t.p.a.), two mechanical polarization either h8-h11 or h9 go-no-go housing locking principle suitable for wires from 0.35 mm 2 to 2.5 mm 2 pg 18.5 unsealed version easy unmating by rear latch feature go housing locking principle additional terminal locking device on front part of the housing terminal position assurance (t.p.a.) suitable for wires from 0.35 mm 2 to 2 mm 2 technical characteristics part references pgj19 pg18.5 h4 number of ways 2 ways 3 ways lamp h8-h9-h11 p13w h3-h4 sealing protection ip69k no no terminal dcs-2 2.8 mm gts-2 1.5 mm 8 mm finclick temperature range - 40c to +125c terminal retention force > 100 n terminal insertion force < 15 n < 5 n < 15 n connector mating force < 60 n na number of codings -5 12 part references 240pc023s4019 for h8-h11 240pc023s8019 for h9 ppi0001038* ppi0000813 h4 female 3 way 8 mm 90 terminal with hinged back cover suitable for lamp h4 lamps, wire size from 1 to 2.5 mm 2 * other codings available, please consult us sealed version pg18.5 and pg20, consult us for terminals, please check following web link www.fci.com/2.8dcsterminals www.fci.com/1.5gtsterminals www.fci.com/8finclickterminals 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:10 page 14
wire to board connectors 2.00 mm - 2.54 mm wire-to-board solutions minitek ? / bergstik ? / dubox ? 15 features unique beryllium copper contact maintains perfect conductivity & contact pressure through multiple mating cycles shock and vibration proof choice of retention forces with different spring pressures 2.54 mm pitch features optional active latching system high reliable electrical performance due to dual beam design 4-wall keyed header design prevents mismating 2.00 mm bergstik ? / dubox? minitek? pitch 2.54 mm 2.00 mm gender header receptacle header receptacle orientation straight, right angled straight termination through hole or smt plating tin or selective au packaging tubes, tape-on-reel, contineous reel tubes, tape-on-reel www.fci.com/minitek www.fci.com/bergstik www.fci.com/dubox 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:10 page 15
board to board connectors 16 2.00 - 2.54 mm board-to-board solutions minitek ? / bergstik ? / dubox ? features option of shrouded or unshrouded headers vertical & right angle systems continuous headers-on-reel option variable board spacings 2.54 mm pitch features option of shrouded and unshrouded headers vertical and right angled systems variable board spacings 2.00 mm pitch bergstik ? / dubox? minitek? pitch 2.54 mm 2.00 mm gender header receptacle header receptacle orientation straight, right angled straight termination through hole or smt plating tin or selective au packaging tubes, tape-on-reel, contineous reel tubes, tape-on-reel temperature range -60 - +125 c -40 - +125 c terminal size 0.635 mm sq 0.5 mm sq ways 4-72 4-50 current rating 2-3a 2 a cycles 200 100 rows single / double double www.fci.com/minitek www.fci.com/bergstik www.fci.com/dubox 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:10 page 16
board to board/ wire to board connectors 0.8 mm / 1.0 mm board-stacking connectors bergstak ? / conan ? 17 features parallel board-to-board interconnects surface mount blade-on-beam contacts allow peeling and prevent stubbing bergstak ? 0.8 mm pitch connectors offer 5 mm-16 mm stack heights and 40-200 contacts (in increments of 20) conan ? 1.0 mm pitch connectors offer 4.15 mm-7 mm stack heights with options for 9, 11, 15, 21, 25, 31, 41, 51 or 69 contacts. snap together for sure mating reliable & economic selective plating tape & reel or tube packing (with or without cap) applications tachographs head-up display electronic toll collect systems (etc) automotive multimedia systems like: car audio, navigation, car phone systems technical characteristics conan ? number of contacts 9-69 material (housing) lcp material (contact) copper alloy, gold over nickel plated current rating 1 a voltage rating 500 volts resistance (insulation) 1000 m ? resistance (contact) 30 m ? temperature (range) -55c to +130c durability (mating cycles) 30 cycles bergstak ? number of contacts 40 - 200 material (housing) lcp material (contact) copper alloy, gold over nickel plated current rating 0.5 a voltage rating 100 volts ac resistance (insulation) 100 m ? resistance (contact) 50 m ? temperature (range) -40c to +85c durability (mating cycles) 100 cycles main products receptacle header bergstak ? system 61082 61083 conan ? system 91921/91931 91901/91911 part references www.fci.com/conan www.fci.com/bergstak 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:10 page 17
board to board/ wire to board connectors 18 0.5 mm / 2.54 mm ffc - fpc connectors features suitable for ffc / fpc / cic cable 0.50 - 1.00 - 2.54 mm pitch sizes highly reliable gas tight high pressure (gth) contact system zero insertion force (zif) and low insertion force (lif) options straight and right-angle versions surface mount and through hole applications lc display to board connections interior automotive electronics dvd / hdd connection tachographs main products description lower type part references 0.50 mm pitch zif smt right angle sfvl connector 59453 right angle sfv connector sfvxxr straight angle sfv-s connector 62674 right angle opu connector 62684 right angle sfva connector 10014265 right angle vll connector lower type 10051922 right angle vlh connector lower type 10042867 1.00 mm pitch zif smt right angle sfw connector sfwxxr straight angle sfw connector sfwxxs non-zif smt right angle hfw connector hfwxxr straight angle hfw connector hfwxxs zif dip right angle slw connector slwxxr straight angle slw connector slwxxs non-zif dip right angle hlw connector hlwxxr straight angle hlw connector hlwxxs 2.54 mm pitch duflex contacts and housings 76785 / 67013 / 66987 clincher pre-assembled snap-shut system 66226 / 65801 / 10027313 / (mates to pcb headers) 10022753 / 67516 / 67368 shrouded pcb headers for 2.54 mm clincher 95735 / 95736 part references technical characteristics ffc - fpc number of contacts 4-30 material (housing) thermoplastic (ul94v-0) material (contact) phosphor bronze, tin plated current rating 0.5 a (0.5 mm pitch) voltage rating 100v ac/dc (0.5 mm pitch) resistance (insulation) 500 m ? (0.5 mm pitch) resistance (contact) 30 m ? max temperature (range) -55c to +85c durability (mating cycles) 20 cycles (0.5 mm pitch) www.fci.com/flex 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:10 page 18
board to board/ wire to board connectors floating board to board btfw 19 features btfw (1.0 mm) surface mount and through mount versions straight and right angle versions reliable mechanical performance due to wide floating allowance (in pitch, width and z direction)* easy handling due to rigid guiding design *absorbs design tolerances and vibrations applications automobile av systems and navigation systems, automobile cd and md players fleet management systems like tachographs electronic toll collect systems (etc) head-up displays main products series* btfw plug vertical, smt btfwxxp-3sste1lf receptacle right angle, smt btfwxxr-3rste1lf right angle, through hole btfwxxr-3rd7lf part references technical characteristics btfw number of contacts 10-30 material (housing) glass reinforced pbt ul94 v-0 material (contact) phosphor bronze, tin plated current rating 1 a voltage rating 100 v ac/dc resistance (insulation) 100 m ? resistance (contact) 70 m ? max temperature (range) -55oc to +85oc durability (mating cycles) 20 cycles www.fci.com/boardmate 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:10 page 19
i/o connectors 20 smart card connectors features sim, sam or full size card connectors available suitable for friendly, harsh, portable and automotive environments sliding or landing contact technology durability upto 30.000 cycles blade or sealed switch available 6,8 or 16 contacts available product performance upto 15k mating cycle temperature range -40 + 105c customization available upon request www.fci.com/smartcards sd cards features product design: top mount position (optional reverse) push-push locking system shielded switch presence for write protection product performance upto 15k mating cycles temperature range -40 + 105c vibration & shock proof www.fci.com/cardsystems usb - universal serial bus features usb 2.0 compliant C speed upto 480 mb/sec type a (host) receptacles - 4 positions - series 73725 / 87583 smt & through hole terminations standard or side mounted usb + power solutions product performance upto 15k mating cycles temperature range -40 + 85c www.fci.com/usb 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:10 page 20
notes 21 .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. .............................................................................................................................................................. 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:10 page 21
mvlelxnat0408ea4 fci, a business corporation (sa)capitalized at 158,487,184.35 - 349 566 240 rcs versailles - rc versailles : 93b02403 fci headquarters - 145, rue yves-le-coz - 78035 versailles - france phone: +33 1 39 49 21 83 - fax: +33 1 39 49 20 00 for more information about e-catalog or fci sales offices, headquarters, agents and local distributors, visit www.fci.com 13761-24p vehicle market:13761-24p vehicle market 6/05/08 10:10 page 23

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